800-type glazed tile color steel tile press

800-type glazed tile color steel tile press

1. Working principle:
   • The 800-type glazed tile color steel tile press adopts cold roll-forming technology. Raw materials such as color steel plates are gradually pressed into plates with the appearance of glazed tiles through a series of rollers under the pressure of the rollers. This forming method enables the color steel plate to obtain high strength and a specific shape to meet the use requirements of building roofs, walls, and other parts.
2. Equipment structure:
   • Machine body: Generally welded from sturdy steel to ensure that the equipment has sufficient stability during operation and can withstand the pressure exerted by the rollers on the steel plate and the vibration of the equipment itself. The common machine body structure will use thick section steel to ensure the overall strength of the equipment.
   • Rollers: They are the core components of the equipment. Usually made of high-quality alloy steel materials and go through multiple processes such as forging, processing, and heat treatment to make them have high hardness, strength, and wear resistance. The surface of the rollers is finely processed and treated with hard chrome plating to ensure the surface finish and flatness so that the color steel plate can be accurately pressed into the shape of glazed tiles and is not easily worn during long-term use.
   • Transmission system: Mainly composed of a motor, reducer, sprocket, chain, etc., it is responsible for transmitting the power of the motor to the rollers and driving the rollers to rotate to realize the continuous rolling of color steel plates. The design of the transmission system needs to ensure the smoothness and accuracy of power transmission to ensure the stable operation of the tile press.
   • Control system: Adopting an advanced automatic control system such as PLC (programmable logic controller) and touch screen. Operators can set the operating parameters of the equipment through the touch screen, such as rolling speed, plate length, and forming shape. The control system will automatically control the operation of the equipment according to the set parameters to improve production efficiency and product quality.
   • Shearing system: Used to shear the continuously rolled glazed tile color steel plate according to the set length. The shearing system is usually composed of a shearing cylinder, shearing tool, etc., which can accurately cut the plate and ensure the length accuracy of the plate.
3. Technical parameters:
   • Forming speed: Generally about 8-15 meters per minute. The specific forming speed will be affected by factors such as equipment model, raw material thickness, and width.
   • Applicable materials: Mainly applicable to color steel plates of various thicknesses. The common thickness range is between 0.2-1.2 millimeters. At the same time, this equipment also has good adaptability to color steel plates of different materials and coatings.
   • Forming size: It can produce glazed tile color steel plates with a width of about 800 millimeters. The specific forming size can be customized according to customer needs.
   • Motor power: The size of the motor power will vary according to the specification and production capacity of the equipment, generally between 3-7.5 kilowatts.
4. Product features:
   • Beautiful appearance: The produced glazed tile color steel plates have an appearance effect similar to traditional glazed tiles, with beautiful shapes, simple and elegant styles, and can add unique decorative effects to buildings.
   • High strength: Through the cold roll-forming process, the structural strength of the color steel plate is improved, and it has good bearing capacity and seismic performance, which can meet the use requirements of building structures.
   • Good waterproof performance: The design of the glazed tile shape makes the overlap between the plates closer, which can effectively prevent rainwater leakage and improve the waterproof performance of buildings.
   • Convenient construction: Compared with traditional glazed tiles, glazed tile color steel plates are lighter in weight, easy to handle and install, which can greatly shorten the construction period and reduce construction costs.
5. Application fields: The products produced by the 800-type glazed tile color steel tile press are widely used in roofs, walls, fences, and other parts of various buildings, such as industrial plants, warehouses, commercial buildings, residential buildings, and tourist attraction buildings.