**Upgraded 920-Type Wall Tile Roll Forming Machine: Boosting Efficiency by 95%**
The 920-type wall tile roll forming machine stands as a testament to advanced engineering and unparalleled efficiency in the production of wall panels for diverse construction applications. This remarkable machinery has undergone significant improvements, now boasting an efficiency increase of 95%, making it a highly sought-after solution for manufacturers seeking robust, high-capacity, and precise steel panel shaping. The machine is perfect for crafting stunning, durable, and long-lasting wall tiles suitable for both residential and commercial projects.
Designed and manufactured with cutting-edge technology, the 920-type machine ensures that manufacturers can meet high demand volumes without compromising on quality. Below is a comprehensive introduction to this powerful roll forming machine and its pivotal features.
### Key Features of the Upgraded 920-Type Wall Tile Roll Forming Machine
**1. Strong and Durable Frame**
The machine’s frame is constructed from robust 350mm H-shaped steel, providing exceptional stability and strength. This sturdy frame supports high-speed operations and ensures seamless continuous production cycles. Consequently, the 920-type wall tile roll forming machine is incredibly reliable for long-term use in demanding environments.
**2. Precision Rollers and Tooling**
Crafted from high-quality 45# steel and subjected to heat treatment, quenching, and chrome plating, the rollers on this machine are both durable and highly resistant to wear. These precision-designed rollers ensure accurate shaping of wall tiles, resulting in a consistent and smooth finished product.
**3. Powerful Drive System**
Powered by a 5.5kW motor, the 920-type machine delivers substantial torque to drive the rollers. Coupled with a chain drive system, the motor ensures smooth and uninterrupted operation. This robust power system maintains a stable speed, even during high-volume production runs.
**4. Efficient Hydraulic System**
The hydraulic system of the 920-type roll forming machine is powered by a 4kW hydraulic pump motor, ensuring precise and efficient cutting and punching functions. This system enhances the machine’s performance in terms of speed and product consistency.
**5. PLC Automation for User-Friendliness**
Equipped with a Programmable Logic Controller (PLC), the machine offers automatic control over the entire production process. The highly customizable PLC system allows operators to easily adjust parameters such as sheet length and cutting frequency, ensuring optimal efficiency. This reduces the risk of human error and maintains product quality.
**6. Multi-Station Forming**
Designed with multiple forming stations, the 920-type machine can create wall tiles with diverse profiles and sizes. This versatility makes it suitable for various applications, ranging from residential homes to large commercial buildings. By adjusting the number of forming stations, the machine can manufacture different types of wall panels to meet specific requirements.
**7. High Production Speed**
Operating at a production speed of 12 meters per minute, the 920-type machine meets high output demands. This high-speed operation is ideal for mass production, ensuring swift delivery times for large-scale projects.
### Material and Finished Product Dimensions
The machine accepts input material with a width of 1200mm and processes it to produce a final finished sheet width of 920mm. This size is versatile and easy to use in various construction scenarios. Additionally, the machine can work with different types of pre-coated steel to ensure durability and corrosion resistance in the final products.
### Technical Specifications
– **Frame Construction**: 350mm H-shaped steel welded frame
– **Roller Diameter**: 70mm (high-quality steel)
– **Roller Material**: 45# steel, heat-treated, chrome-plated
– **Motor Power**: 5.5kW
– **Transmission**: 1-inch chain drive system
– **Hydraulic Pump Motor**: 4kW
– **Control System**: PLC automation
– **Number of Forming Stations**: Adjustable, depending on the specific model
– **Production Speed**: 12 meters per minute
– **Input Material Width**: 1200mm
– **Finished Product Width**: 920mm
– **Machine Dimensions**: Approximately 8500mm (L) x 1600mm (W) x 1200mm (H)
– **Weight**: Approximately 4 tons
### Advantages of the Upgraded 920-Type Wall Tile Roll Forming Machine
**1. Durability and Strength**
With its heavy-duty frame and high-quality rollers, the 920-type wall tile roll forming machine is designed for longevity. It withstands continuous operation without compromising performance, ensuring manufacturers get maximum value from their investment.
**2. Versatile Production**
This machine can produce a wide variety of wall tile profiles, making it an ideal choice for manufacturers needing flexibility in their production lines. Whether traditional wall panels or modern designs are required, the 920-type machine can be adapted to meet different needs.
**3. Cost Efficiency**
The 920-type machine is an energy-efficient solution that reduces overall production costs. Its high-speed operation, combined with low maintenance requirements, ensures cost savings over its lifespan.
**4. High-Speed Production**
With a production speed of 12 meters per minute, the 920-type machine helps manufacturers meet high output demands. It is an excellent choice for companies handling large-scale production runs or tight project deadlines.
**5. Ease of Operation**
The PLC control system and user-friendly interface make it simple for operators to manage the production process. Adjusting settings for different wall tile profiles is straightforward, allowing for efficient production with minimal downtime.
### Applications of the Upgraded 920-Type Wall Tile Roll Forming Machine
The 920-type roll forming machine is widely used in the production of high-quality wall tiles essential for various applications:
– **Residential Buildings**: Offering reliable and aesthetically pleasing wall panels for homes.
– **Commercial Buildings**: Providing durable and attractive wall panels for retail spaces, offices, and more.
– **Industrial Structures**: Producing functional and sturdy wall tiles for factories, warehouses, and storage buildings.
– **Agricultural Buildings**: Offering efficient and cost-effective wall panel solutions for agricultural infrastructure.
The versatility of the 920-type wall tile machine makes it suitable for various industries requiring durable and high-quality wall cladding materials.
### Why Choose China Botou Win-Win Roll Forming Machine Co., Ltd.?
At China Botou Win-Win Roll Forming Machine Co., Ltd., we specialize in producing top-quality roll forming machines for diverse applications, including wall tile production. With over 10 years of industry experience, we offer machines that meet the highest standards of quality, efficiency, and durability.
Our after-sales service is unparalleled, providing installation support, operator training, and ongoing technical assistance. We ensure our clients maximize the performance of their equipment and benefit from long-term, reliable operation.
### Contact Us Today
For more information about our 920-type wall tile roll forming machine or any other products, please feel free to reach out:
– **Company Name**: China Botou Win-Win Roll Forming Machine Co., Ltd.
– **Email**: zhaohuabb@163.com
– **WhatsApp**: +8613832784260
Let us help you elevate your production with our state-of-the-art roll forming machines!