**Enhanced Title: An In-Depth Look at the 900-Type Roll Forming Machine – Model 4**
—
**Detailed Introduction of the 900-Type Roll Forming Machine**
In the ever-evolving construction industry, the 900-Type Roll Forming Machine stands out as a beacon of efficiency and precision. Specifically designed for crafting an array of robust and long-lasting roof tiles, this machine leverages advanced technology to meet the demands of modern building projects. Boasting a sturdy 300mm H-shaped steel frame, the 900-Type Roll Forming Machine ensures stability and sustained high performance even under heavy loads and prolonged usage. Below, we delve into the detailed performance parameters and features that make this machine a standout choice.
**Machine Performance Parameters**
**Frame**:
– **300mm H-Shaped Steel Frame**: The backbone of the machine is crafted from premium-quality 300mm H-shaped steel, providing exceptional load-bearing capacity and structural stability. This ensures seamless operation over extended periods without any deformation or vibration.
**Roller Shaft Diameter**:
– **70mm Roller Shaft Diameter**: Engineered with a substantial 70mm diameter, the roller shaft can withstand significant loads while maintaining uniform forming quality. This robust design caters to the rigorous demands of continuous, high-intensity production.
**Number of Forming Rows**:
– **9 Forming Rows**: The machine boasts an impressive nine forming rows, enabling simultaneous processing of multiple tiles. This dramatically enhances production efficiency while ensuring consistent tile quality across the board.
**Roller Material**:
– **45# Steel Quenching Process**: Each roller is meticulously crafted from 45# steel and undergoes a rigorous quenching process. This treatment enhances hardness and wear resistance, thereby prolonging the machine’s lifespan.
**Motor Drive**:
– **3kW Motor**: Powering the machine is a reliable 3kW motor that ensures smooth and stable operation. This energy-efficient motor maintains optimal performance even during extended runtimes.
**Chain Drive**:
– **1-Inch Chain**: The machine employs a robust 1-inch chain for seamless transmission. This high-strength chain minimizes wear during continuous operation, further extending the machine’s durability.
**Hydraulic System**:
– **3kW Oil Pump for Hydraulic Power**: A powerful 3kW oil pump fuels the hydraulic system, ensuring precise and efficient cutting and adjustment operations.
**PLC Automation Control**:
– **PLC Automation Control System**: The heart of the machine is an advanced PLC automation control system. This intuitive system automatically adjusts operating parameters, minimizing manual intervention and optimizing production efficiency and accuracy.
**Working Principle**
**Feeding**:
Raw materials, typically color-coated or galvanized steel coils, are fed into the machine via a dedicated feeding platform. The machine adjusts to the desired tile size, ensuring that the steel sheets are pressed to the precise thickness and width.
**Forming Process**:
The steel sheets pass through a series of forming rolls, which gradually shape them into the desired tile form. Each roller is powered by a robust motor, transmitting torque through chains to ensure precision shaping.
**Cutting**:
Once the steel sheet reaches the desired length, the hydraulic system engages the cutting mechanism. Powered by the efficient oil pump, the hydraulic cutting system ensures precise and swift cutting.
**Discharge**:
After cutting, the finished tiles are automatically conveyed to the receiving platform, marking the completion of the production cycle.
**Main Features and Advantages**
**High Efficiency**:
With nine forming rows, the machine churns out high-quality tiles in minimal time, significantly boosting production output.
**High Precision**:
The PLC automation control system maintains exceptional accuracy during forming and cutting, ensuring consistent tile quality.
**Stability**:
The combination of a 300mm H-shaped steel frame and 70mm roller shafts guarantees high stability and resilience, enabling the machine to handle extended high-load operations.
**Low Maintenance Cost**:
The hardened 45# steel rollers and durable chain drive system offer exceptional wear resistance, reducing maintenance and replacement expenses.
**Easy Operation**:
The PLC control system simplifies parameter setting, minimizing manual intervention and enhancing productivity.
**Energy Efficiency**:
The 3kW motor and hydraulic system operate efficiently while consuming minimal energy, lowering operational costs.
**Application Areas**
The versatility of the 900-Type Roll Forming Machine makes it ideal for various applications:
– **Construction Industry**: Suitable for producing roofing tiles, wall panels, exterior cladding, and other essential building materials.
– **Factories and Warehouses**: Perfect for quick-installation steel-structure buildings.
– **Agricultural Greenhouses**: Ideal for roof and wall coverings.
– **Other Industries**: Ideal for workshops, commercial buildings, and more.
**Contact Information**
For further details or pricing on the 900-Type Roll Forming Machine, please contact us at:
– **WhatsApp**: +8613832784260
– **Email**: zhaohuabb@163.com
– **Company Name**: China Botou Win-Win Roll Forming Machine Co., Ltd.
We are dedicated to providing you with top-notch, dependable roll forming machines that amplify production efficiency and minimize operational costs.
